Tech Inserts & Structure Specialists
Prevent Costly Setbacks, Keep Your Aircraft Flying Safely
Overview of Tech Inserts & Structure Specialists
Aircraft structural integrity is essential for smooth operations and timely transitions. Our Technical Inserts and Structural Specialists combine deep structural engineering expertise, on-site technical consultancy, and robust project management to deliver fast, efficient, and compliant solutions.
From repair file reviews to full structural oversight, we support airlines, lessors, and MROs in avoiding unexpected delays and costly setbacks, ensuring every aircraft remains safe, airworthy and market-ready.
Key Benefits
Flexible and Scalable Resource Model
Adapt quickly to shifting project demands with access to skilled structural specialists, keeping operations lean and cost-effective.
Assured Contractual & Regulatory Compliance
Detailed review to ensure full regulatory structural compliance and full alignment with contractual compliance in a timely manner to avoid costly delays.
Proven Cross-Fleet Experience
Benefit from a trusted team with hands-on experience across 100’s redeliveries and a broad range of fleet types, ensuring confidence in complex transitions.
What Our Technical Inserts & Structure Services Includes
Structures Repair and Oversight
- Supervision of major structural repairs, sheet metal work, and on-site inspections to meet contractual and regulatory standards
- Early issue detection and repair validation to reduce risk and avoid costly delays
Repair File Review and Status Build
- Creation and review of audit-ready repair files aligned with lessor and compliance requirements
- Structured documentation to support lease returns, transitions, and regulatory audits
Short-Term Technical Inserts
- Rapid deployment of experienced technicians for urgent structural issues or short-term projects
- Flexible staffing support to fill skill gaps and keep your operation running smoothly
Project Management and Technical Compliance
- Real-time dashboard tracking, reporting, and oversight from a dedicated structures service lead
- Full integration with technical records to ensure traceability and regulatory compliance
Featured Case Study
Global A330 Support: Smart Sourcing Saved Over $1.95 million
Discover how STS saved over 1.9 million sourcing parts for X5 A330 aircraft.
Frequently Asked Questions
Q: How quickly can STS deploy structural specialists to support AOG events or short-notice projects?
A: We understand the urgency of unscheduled events. Our rapid-response model allows us to mobilise qualified structural engineers and technicians globally, often within 24 hours, to support AOG, redeliveries, or emergent repair needs.
Q: What level of documentation and traceability do you provide for major structural repairs and modifications?
A: We deliver audit-ready repair files aligned with lessor and regulatory requirements, integrated directly with the STS Technical Records Hub. Every action, from inspections to status builds, is fully documented and traceable.
Q: Can your services be scaled to support multiple aircraft programmes or fleet-wide redelivery timelines?
A: Yes. Our resource model is flexible and scalable, enabling us to support anything from a single aircraft to entire fleets. We tailor teams and timelines to match your programme size and commercial pressure points.
Q: How do you ensure compliance with OEM standards and regulatory frameworks like EASA or FAA?
A: All work is supervised by licensed engineers with deep structural experience. We adhere to OEM manuals, AMPs, SBs, and ADs, and our integrated compliance workflows ensure full alignment with EASA, FAA, and other authorities.
Q: What visibility will I have into project status, costs, and potential risks throughout the engagement?
A:You will have full transparency via live dashboards hosted on Google Cloud, regular progress reporting, and a dedicated Structures Service Manager providing direct updates on milestones, cost control, and emerging issues.